Barcoding in Manufacturing is Easy!

Barcoding is easy. Just slap a barcode or RFID on every box. If that box holds materials, you’re tracking what’s used in manufacturing. If that box holds a product, you’re tracking time spent manufacturing and developing it. Easy. Scroll down for the video below.

Barcodes and RFID tags let you collect these ten things:

  1. The time each employee spends on the factory floor or the warehouse
  2. The time each product takes to manufacture, package, and ship
  3. The time each task takes
  4. The time you spend on each kind of work
  5. How many items pass through your assembly line, building, department, or whole operation
  6. How many times you touch a single item
  7. The times of day you’re doing most of the work
  8. The materials you’re putting into products
  9. The expenses you’re incurring
  10. The percent complete each product is currently at

Wouldn’t you like to have that information? If so, watch this video and then go out to www.stdtime.com/barcode.htm.  You’ll find resources to help. To start, you’ll see the very basics of time tracking with RFID and barcode labels. Then, you’ll step up to more advanced techniques that let you collect time and materials, and use percent gauges to motivate employees to finish up jobs quickly.

 

Percent Complete While Scanning Tasks

Employees on the shop floor now have task status while scanning barcodes, telling them how far long their tasks are, and when they are expected to end.

This is huge!                                                                 (scroll down the to the video below)

This small “percent gauge” acts as a motivator to help employees move forward and finish up tasks. Each time you start a timer with a project task, you see a percent complete indicator that informs you of the status of your tasks. When it approaches 100% you know it’s time to clean up and move on to the next task. Lingering past 100% is a no-no.

But how else would you know, without this indicator.

 

Collecting Barcode Info for Manufacturing

The basics of time tracking for manufacturing are time and materials. But did you know that you can collect more? This video shows how. Scroll down to watch.

You’re probably already collecting time for employees on the shop floor for manufacturing and assembly. You scan a username and project, and that starts the timer. So you’re getting the basics. That’s good. Of course you can also scan a project task or category to gather a little more information that can be reported on later. Everything you collect is intelligence.

But there is also a technique for collecting user-defined items. The video describes scanning a building name, an assembly line, a product line, and details about your product. These are details Standard Time could never imagine. But you can set up the software to require these special scans. Employees must scan your special requirements before the timer will start. That means you’re guaranteed to get them.

Think about all the special things you might like to collect, right where the work is done. Now give the software a try. You’ll get some awesome time tracking metrics you may have never thought possible.

Barcoding Time and Materials for Manufacturing

If you’re barcoding both time and materials for manufacturing, take a look at this video.

You’re going to see how you can track both time and expenses with a barcode scanner. First you’ll scan the project and task to start the timer. Next, you can scan expense templates that represent the materials or supplies being consumed on the job.

Expense templates are used to represent all the fields you want per-populated in each expense record. They have a name you can scan. That names shows up in the timesheet, with the quantities next to it. Just scan once for each item being consumed. The quantity will update each time. Then look in the Expenses tab to see all the records you are accumulating.

Scroll down for the video.

Now that you have both time and expenses for the manufacturing process, you know exactly:

  1. How much time you’re spending for each employee
  2. How much time goes into each product
  3. Where that time breaks down into tasks
  4. How much each project costs
  5. How much of that project is time
  6. How much of that project is materials

Walmart Nextbook for Barcoding

Run your shop floor or any manufacturing with this inexpensive tablet from Wal-Mart and a barcode scanner from Amazon. (Scroll down for video)

For about $200 you can have a wireless barcode station on the shop floor. Scan every job, and you will know the follow information about your operation:

  1. How much time each employee works on shop floor jobs
  2. How much time each product takes to manufacture, assemble, and ship
  3. How long each step of the process takes
  4. How many jobs you did in a week, month, quarter, or year
  5. Your average time per job
  6. Your average completion time
  7. Your worst job time
  8. Your best job time

This is how you eek out percentage points in efficiency. You trim one small thing at a time. And you keep trimming until your operation is as efficient as possible.

Strategies for serial numbers when barcoding

I don’t know how to get those pesky serial numbers to show up while barcoding! I need to track time to serial numbers on my widgets, but how? Where do the serial numbers show up in your time tracking app? Are they projects or tasks? How do I even start?

Start by watching the video! (scroll down)

Then, consider creating projects for serial numbers you’ll be scanning many times over a long period of time. Or, consider creating tasks for serial numbers you’ll only scan for a few days or weeks. It all depends on what the serial numbers and barcode labels represent.

In the end, you’ll get the same employee hours in the timesheet, and time logs in your reports. You’ll see how many hours each employee spends on your projects and tasks. You’ll see how much time was spent on each product. On each kind of work. On each step of the manufacturing process. All that information makes your process more efficient, and cost effective.

Here’s the basic process you will follow:

  1. Scan an employee name
  2. Scan a task name (representing a serial number on one of your widgets)
  3. The timer will start
  4. Perform the task
  5. Scan username again
  6. Scan the word STOP

That basic exchange collects a lot of information:

  1. How long the employee worked
  2. How long the project took to manufacture, assemble, box, and ship
  3. How long each serial number took
  4. How many times you touched the product
  5. Who touched the product
  6. When they touched the product
  7. How much time you’re spending on each kind of work

Create Project Tasks from Barcode Labels

Do you use project tasks in Standard Time® to track your manufacturing hours? Good, lot’s of people do. And do you scan those tasks to start a timer? Excellent, you’re in good company. Are you starting to wonder if there is a way to automate the process of creating project tasks from barcode labels?

Bingo!

Now you’re onto something. That’s the exact topic of this video. How to create project tasks directly from barcode labels that you’ve printed somewhere else.

Here’s the thing: you’ve got barcode labels you want to scan for manufacturing purposes. Those labels were pre-printed somewhere else. (You didn’t print them.) But you want project tasks in ST so you can track time to them. Your only solution is to manually type in each task. That’s okay, because you’re getting a lot of automation from the from the scanning once the tasks are created. But still, you’re wondering… could these tasks be automatically created?

They sure can!

Just scan barcode labels and the tasks are automatically created. Once created, you can scan the labels again (at different workstations) to start timers during manufacturing.

Watch the video and let us know your thoughts.

Barcode Labels Report

Here’s a quick “report” that prints barcode labels for a selected project and all its tasks. Comment on the video below, and let us know what you think!

We use the word report in quotes because its not really a report. Instead, it’s the barcode labels for any given project. That’s not really a report, right?

But you may find this useful if you’re tracking time in manufacturing or assembly. Start by scanning your employee name. Then scan the project name followed by the task. A timer will start to record your employee jobs.

Scan the word STOP to stop the timer. Now you have time logs with start and stop times. Lots of them! You’ll see scans come into the system in real-time. Now you can use them for all your wonderful reasons. Here are some to consider:

  1. Learn how much time each employee works
  2. Learn how long projects actually take to produce (rather than guessing)
  3. Get actual time for each task of a project
  4. Find out how long each product takes to manufacture and ship
  5. Compare manufacturing time to admin time (what percentage is each)

RFID Time Tracking for Mfg

Start and stop a timer with any RFID reader for manufacturing and assembly. This video will give you an idea of what kinds of RFID tags are available. They come in all shapes and sizes so you should be able to find one that fits your process and budget.  Scroll down below the video for more.

 

All you have to do is pass a reader over an RFID tag to start a timer in ST. Then pass the reader over it again to stop the timer. ST will collect time stamps you can use for reporting.

You’ll know how long every product took to manufacture, how long employees spent on products… and when the product started and ended its life-cycle through the shop.

RFID readers connect to the USB port of any computer. They are simple to use. Just plug them in and begin passing RFID tags over them. ST will create time logs for every scan.

 

 

Start a timer with RFID Tag Reader

Learn how to start a timer with an RFID tag reader. (scroll down for the video) You can buy a starter kit for about $30 that contains an RFID reader and some cards and tags. That’s all you need to track time with RFID. Check amazon.

Already got RFID readers installed?

Now that everything is in place, you can start and stop a timer in Standard Time® using with just a simple RFID scan. Wave a proximity card in front of the RFID scanner and a timer starts. Wave it again, and the timer stops. Now you’ve got some serious time tracking data to work with.

Every RFID scan in Standard Time includes the following information. Of course the end user doesn’t realize or care that all this is automatically collected. They just wave their card and go on. But you can use this intel to improve manufacturing, assembly lines, or just for employee time and attendance.

What is collected in every RFID tag scan:

  1. Employee name, and the workgroup they are in
  2. Timestamps for start and stop times, including the actual hours between those timestamps
  3. Project the employee is working on
  4. Task the employee is working on
  5. Client the project is assigned to
  6. Billing rates assigned to the employee
  7. Client cost for the full duration between scans
  8. Salary cost for the full duration

Seriously? All that is collected in one scan? Yup. Pretty powerful.

What you can report on with RFID scans:

  1. Total employee hours for a given date range, like last week or last month
  2. Total project hours for all the projects in your organization
  3. Total client hours
  4. Salary and client billable amounts
  5. Client invoices

Watch the video and try it out.